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Engine heater required?


Wattser

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Here's my Engine heater made today :) I first made it out of mild steel and tried it and it heated the engine but I felt it lost a lot of heat through the material nd plus I couldn't pick it up so I've added a nylon sleeve over the steel to insulate it and also I can now pick it up!

http://img585.imageshack.us/i/imagepat.jpg/

http://img818.imageshack.us/i/imagegeu.jpg/

Oh these pictures dont have the cable and cigarette lighter on it

Edited by Priggy
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To the people using a h4 bulb - They are the Dipped beam and Hi Beam headlights

So if you double the Positives to the correct poles the bulb will be alot hotter = More power used tho = But hotter engine quicker

One thing i would like people to consider, i know its just a bulb, but where is the user protection from shorting? An inline fuse is cheap off ebay or maplins and could save your donkeys

Ziggy

Edited by Ziggy122
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I built my own engine warmer out of a can of peas and a 55w headlight bulb. Takes about 10 mins to get my engine up to 185f.

20120130_223752.jpg

That is class and a lot cheaper to what fuse do you need to run the bulb are keep this in mind thanks....:-)

Edited by jason3249
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Ok, here's my home-made effort (the Mk. 2 version!) ...

engine_heater0001.jpg

engine_heater0003.jpg

And like others, the basis of this is a cheap stainless flask and a 55w H4 car head-light bulb. The advantage of using the flask for the body is that its double skin means it will always be cool to the touch. Also, as mentioned above, use a dip/main beam bulb and wire it so that both the dip and main beam filaments come on at the same time, hence more wattage and more heat. Also, Halfords sell a connector that fits directly onto the H4 bulbs, so you don't have to use crimped spade connectors if you don't want to.

And this is what I did ...

Take your cheap, pound shop flask ....

engine_heater0006.jpg

Remove the lid and the plastic spout ...

engine_heater0008.jpg

The top (spout) end will be the bit that holds the bulb. Drill holes around the two edges of the spout (red dots in the picture below). These serve as both airvents to channel the heat down (if you decide to fit a fan like I did) and as clamping points for the springs I use to hold the bulb on.

engine_heater0009.jpg

Next, chop it roughly in half using a hack saw, dremel, angle grinder, sword etc ...

engine_heater0010.jpg

If you want to fit a fan (recommended), now cut an appropriately sized, round hole in the base, and a hole in the side for the cable to come out of ...

engine_heater0011.jpg

That's the hard bit done. Now mount your bulb in the spout part, held in place using two old exhaust springs, hooked into the holes you drilled earlier. Mount your fan in the base using glue, silicone, or gaffa tape. Wire up the bulb and feed the wires through the hole in the base, then (as the flask has a slight taper) slide the base over the bulb. It should form a neat jam fit so that you can easily slide it open again if you want to change the bulb (I keep a spare in the tool box). I used some two-core mains cable, an in-line light switch, and some large crock-clips to attach it to my 12v battery. The fan is a cheap Maplin's job (this one I think: http://www.maplin.co...10mm-fan-105028) which is simply wired in parallel to the bulb and hence comes on at the same time. Just make sure you wire it so that it blows and not sucks! These can draw some serious current so I wouldn't run it off your starter box battery.

Edited by anton
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Just a little addition about the power consumption of these heaters ...

The H4 bulbs are usually rated at 55w/60w. The total wattage will depend on whether you light one or both filaments. For the sake of argument, lets assume a total of 60watts. Assuming also, a constant power supply (batteries aren't, but for this exersize, lets assume a constant voltage) of 12v, the current (amps) that it draws, is worked out by dividing the wattage by the volts i.e. 60w / 12v = 5amps. Most starter boxes run off 12v, 7Ah (7 amps per hour) lead acid batteries. This means that they can supply 12v at 1 amp for 7 hours, or 12v at 7 amps for one hour. Hence, a 12v bulb drawing 5amps, will flatten a 7Ah in 1.4 hours! This might seem like ages, but if you are racing for a day, running 4 qualifiers and a final, leaving the heater on for 10mins at a time, that's a big hit on your starter box battery.

As for using a lipo battery, that sounds like an expensive (and possibly risky) alternative given that 3 cell (11.1v) lipos are something in the region of

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That is class and a lot cheaper to what fuse do you need to run the bulb are keep this in mind thanks....:-)

If you use a cigarette lighter plug - then there is usually a fuse built into the Nose of it - So its protected as long as you have a reasonable suited Fuse

Say you have a 12v Lead acid battery - The Bulb is a 55w - it uses 4.58amps

So idearly a 5amp would protect nicely, but if its a Pulse start bulb - ie spikes high onstart up it might keep popping a 5amp, so a 6amp or 7.5 will doo

The fuse in these sort of circumstance is to prevent a major short should something happen

Just a little addition about the power consumption of these heaters ...

The H4 bulbs are usually rated at 55w/60w. The total wattage will depend on whether you light one or both filaments. For the sake of argument, lets assume a total of 60watts. Assuming also, a constant power supply (batteries aren't, but for this exersize, lets assume a constant voltage) of 12v, the current (amps) that it draws, is worked out by dividing the wattage by the volts i.e. 60w / 12v = 5amps. Most starter boxes run off 12v, 7Ah (7 amps per hour) lead acid batteries. This means that they can supply 12v at 1 amp for 7 hours, or 12v at 7 amps for one hour. Hence, a 12v bulb drawing 5amps, will flatten a 7Ah in 1.4 hours! This might seem like ages, but if you are racing for a day, running 4 qualifiers and a final, leaving the heater on for 10mins at a time, that's a big hit on your starter box battery.

As for using a lipo battery, that sounds like an expensive (and possibly risky) alternative given that 3 cell (11.1v) lipos are something in the region of

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I would have thought most people who were serious serious racers would have a spare car battery or even use there own battery in the car to power stuff

Some might be lucky and have generators, but again depends alot on what the Racers spend is

Ziggy

That's what I use, (a spare car battery), and keep the starter box battery just for that.

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how are you guys locating the bulb and keeping it in place?

Si

as i said earlier in the thread mine is held in with friction. My bulb has a 18mm dia shoulder so i used a 18mm hole saw on my can and its a nice tight fit. As far a as warming my engine I just plug mine into the car as i'm running my new car in atm but will get an old car battery for when i find a decent club in my area.

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you got pix Anton?

Here you go .... the black / grey gunk is high-temp silicone sealant. This is what I used on my first version and it worked really well to hold the bulb in place. However mounting it this way didn't provide enough grip, hence the exhaust springs which work really well and make the bulb easy yo remove / replace.

internals0001.jpg

internals0002.jpg

I need to tidy up the wires and put a rubber grommit in the exit hole for the wire.

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This is something I like, will be making one my self, dunno why but I find it good that the art of building / bodging something together rather than just buying it hasn't died out. Not a fan of the throwaway society we live in these days.

I'm impressed guys.

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Ebay for Some decent 10Amp Cable will do you fine - 1m or 2m upto you

Some croc clips - Cheap from maplins or ebay

If you use croc clips - a Cheap inline Fuse

A 50p fuse

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