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How to Remove Flywheel


stuart81

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You can get a special tool .... which is basically a small sized 3 leg puller.... but you can also gently lever it off using a couple of flat bladed screwdrivers. Just make sure you apply pressure evenly and work your way around with the 2 screwdrivers opposite each other. If you are careless though, you can damage the crankcase

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what i do is remove the nut, hold flywheel around its circumference with a large pair of pliers and a short sharp tap with hammer on the pliers - hitting towards end of crank, pops straight off. 

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As said there are plenty of ways to get the flywheel off but a puller is the safe option.

No need to spend a lot of money on a specialist RC tool...this will do the job fine-

http://www.ebay.co.uk/itm/Sealey-Tools-AK419-SALE-Alternator-Battery-Terminal-Puller-Tool-64mm-Spread-/161228351655?pt=UK_Hand_Tools_Equipment&hash=item2589f568a7

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Use a heat gun or hair-dryer, heat it up so it's warm, not hot and then get a cloth and the blunt end of a screwdriver. Tap the screwdriver handle around the flywheel, make sure you keep the crank-shaft firmly in your grip. It should pop of with a little moral encouragement.

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